Manufacturing Capability

Equipped with modern presses, conventional stamping processes, Heavy sheet metal and fine blanking equipped with 40 to 400 ton Mechanical and Hydraulic press for Sheet metal parts. Continuous improvement techniques are used in order to improve processes and reduce costs of products.

Attentive to competitiveness and constant increase in demand for development of welded assemblies and subassemblies by the automakers, Mac Steel continually invests in the qualification of its employees and modern equipment, such as:

In House tools manufacturing facility with all required Equipments and supportive softwares.
  • welding robots cells OTC make for Suspended Pedal Assy Welding
  • Made by OTC Japan Number of axis: : 6
    Payload: 6 kg
    Horizontal arm reach: 1402 mm
    Accuracy / repeatability: ±0.08 mm Faster, yet smoother motion - reduced reduced cycle time by new servo control system with advanced acceleration method.
    * Independently articulated arm - no link arm to impede articulation for a full range of motion.
    * Vibration restraining control - virtually eliminates vibration even when stopping at maximum speed
  • NC TUBE BENDING MACHINE
  • Max Cap D65XT 4 MM ,MAX BEND R 300 MM, LENGTH OVER MANDREL - 3MTRS
  • Nash Make 250 KVA Stationary welds
  • Product wise Co2 Welding Line with Modern Both.
  • Real-time monitoring of production management system.
  • Daily Basis Third Party inspection of spot welds Parameters.

The organization has adopted the modern technological facilities like Hydraulic & Power  presses ( From -30 Ton to 300 Ton) and Hydraulic Shearing Machines to manufacture the Sheet Metal Parts for Automotive Industries.

Hydraulic Press Machine Capacity-400Ton, Make-Lewis.

Hydraulic Press Machine Capacity-400Ton, Make-LAUFFER

We have our own setup of tool room with all required machines like-
1.VMC Machine
Make –Haas(USA), Model-VF2, Table longitude travel X axis-762mm, Table Cross Travel Y-AXIS: 410mm, Spindle Head Vertical Travel X-AXIS: 508mm

2.CNC WIRE CUT MACHINE  Make–Ratnaparakhi(India), Model-Easy Cut, Table longitude travel X axis-400mm, Table Cross Travel Y-AXIS: 400mm, Maximum Table Size: 600x400mm, Cutting Speed: 120mm²/min.
Surface Finish: 0.8 Ra Resolution: 0.001mm Wire Electrode Dia: 0.25mm

3.Digital Reading Operation Make –Esteem(Taiwan), Model-DRO-1 Maximum Table Size:1000x300mm,

Sub assemblies are welded using both Mig and projection welding type Machines.

Individual cells are designed in all plants to serve the safety purpose as well Easy handling.


ROBOTICS WELDINGS FOR

Brake and clutch pedal Assembly



NC-65 TUBE BENDING MACHINE